As the first of its kind, this authoritative reference serves as a pictorial guide to the design and fabrication of magnetic components-featuring step-by-step instructions on ordering raw materials, choosing construction techniques, conducting in-process inspection, performing end-item testing, and providing quality assurance recommendations to improve reliability and minimize cost.Recommends specific winding procedures for toroidal, layer, bobbin, and foil wound coils.With 400 easy-to-follow illustrations, High Reliability Magnetic Devices features in depth discussions onthe maximization of output power in transformer designtoroidal powder core selectiontransformer and inductor losseseddy currents and insulationannealing and stress-relief in magnetic coresmagnet wire and electrical insulating materialssoldering and magnet wire terminationspot bonding and impregnatingtesting, evaluation, and quality assuranceand in relation to high voltage (HV), examinesmeans of reducing high field densityseparation of high and low voltage circuitsgroundingcomponent spacingShowcasing the most up-to-date information, High Reliability Magnetic Devices is essential reading for manufacturing, electronics, and electrical engineers and technicians; designers of magnetic circuits and electric components; production managers; and upper-level undergraduate and graduate students in these disciplines.